Product Overview
Designed for demanding automotive production environments, this Heavy Duty Sheet Metal Stamping Die is engineered for the forming of large sheet metal components. The tooling combines a robust die structure, high forming capacity, and precise manufacturing to support stable production and consistent part quality.
The tooling is developed for a cooler bracket application, with a die size of approximately 2700 × 850 × 713.4 mm. The upper die weighs approximately 6,413 lbs, while the complete tooling weighs around 12,453 lbs. It is designed for 600-ton and 1000-ton stamping press applications, providing sufficient capacity for high-load forming operations.
The large-scale construction of the die provides the rigidity required during repeated stamping cycles. Its heavy-duty structure helps maintain stable forming conditions under high press loads, while precision machining and tooling assembly contribute to consistent part geometry and dimensional accuracy.
This Heavy Duty Sheet Metal Stamping Die is suitable for automotive manufacturing programs that require durable tooling, reliable forming performance, and repeatable production results. It is particularly well suited for large automotive sheet metal components where tooling strength, dimensional control, and long-term production stability are critical.
HONGXING provides complete stamping die manufacturing capabilities, including tooling design, precision machining, die assembly, tryout, adjustment, and final inspection, supporting customized tooling requirements for automotive manufacturers and suppliers.
Heavy Duty Sheet Metal Stamping Die Specifications
| Item | Specification |
|---|---|
| Product Type | Automotive Sheet Metal Component |
| Part Description | Cooler Bracket |
| Die Type | Heavy Duty Sheet Metal Stamping Die |
| Material | SHGA270C-45 |
| Press Tonnage | P8 600T / P10 1000T |
| Die Size | 2700 × 850 × 713.4 mm |
| Shut Height | 713.4 mm |
| Upper Die Weight | 6,413 lbs |
| Total Die Weight | 12,453 lbs |
| Manufacturing Location | China |
The material and tooling specifications above are taken from the supplied die identification plate, while the part description and drawing information are based on the supplied engineering drawing.
Designed for Large Automotive Sheet Metal Components
Automotive sheet metal components often require tooling capable of handling significant forming forces while maintaining dimensional stability throughout production.
This Heavy Duty Sheet Metal Stamping Die is built around the requirements of a cooler bracket component. The large die dimensions and high press tonnage provide the necessary tooling capacity for demanding forming applications.
A heavy-duty stamping tool must maintain sufficient structural rigidity during the stamping cycle. Tool construction, forming surfaces, guiding systems, material flow, and die clearance all contribute to the final quality of the stamped component.
For automotive manufacturers, stable tooling performance is particularly important because dimensional variation in a stamped component can affect subsequent assembly operations.
High-Tonnage Stamping Tool
The tooling nameplate specifies two press applications:
- P8 – 600T
- P10 – 1000T
The use of a high-capacity stamping press allows the tooling to perform demanding sheet metal forming operations. The appropriate press capacity depends on factors such as material properties, sheet thickness, part geometry, forming method, and required production process.
With a total die weight of approximately 12,453 lbs, this is a substantial industrial stamping tool designed for a high-capacity production environment.
The Heavy Duty Sheet Metal Stamping Die therefore represents a tooling solution intended for applications where conventional lightweight tooling may not provide the required structural capacity.
Automotive Sheet Metal Stamping Tool
The engineering drawing identifies the component as BRACKET, COOLER.
Bracket components are widely used in automotive assemblies to provide mounting, positioning, and structural support. Depending on the component design, sheet metal brackets may require controlled forming and bending operations to achieve the required shape and dimensional accuracy.
The tooling is developed around the geometry of the target component and the requirements of the stamping process. Accurate die manufacturing helps maintain repeatable forming conditions from one production cycle to another.
For manufacturers looking for an Automotive Sheet Metal Stamping Tool, this type of heavy-duty tooling provides a solution for large-scale automotive production where high forming force and tooling rigidity are important considerations.
Heavy-Duty Tooling Construction
The overall dimensions of this die are approximately 2700L × 850W × 713.4H mm, while the upper die alone weighs approximately 6,413 lbs.
The total tooling weight of approximately 12,453 lbs reflects the substantial construction required for the application.
A large stamping die needs to withstand repeated mechanical loading during production. Robust die construction can help maintain the relationship between the upper and lower die sections and support stable operation during repeated stamping cycles.
At HONGXING, tooling manufacturing involves machining, component manufacturing, die assembly, tryout, adjustment, and inspection to prepare the finished tooling for production use.
Precision and Dimensional Control
Precision is an important consideration when manufacturing automotive stamping tools. The supplied engineering drawing specifies that dimensioning and tolerancing are in accordance with ASME Y14.5-2009. It also states that the drawing is for reference and that the 3D CAD data is the master production reference.
This engineering approach provides a clear reference for tooling manufacturing and dimensional verification.
During die development, critical areas can be reviewed through machining inspection, die tryout, stamped-part measurement, and necessary tooling adjustment. These processes help improve the dimensional consistency of the final stamped component.
For a Sheet Metal Stamping Die, dimensional accuracy is especially important when the finished part will be assembled with other automotive components.
HONGXING Sheet Metal Stamping Die Manufacturing
HONGXING specializes in the manufacturing of automotive stamping dies and tooling for sheet metal production.
Our manufacturing capabilities include:
- Automotive stamping dies
- Heavy-duty stamping dies
- Sheet metal stamping tools
- Automotive sheet metal dies
- Custom stamping dies
- High-tonnage stamping tools
- Precision stamping dies
- Automotive structural component tooling
- Die machining and assembly
- Die tryout and adjustment
- Stamped-part dimensional inspection
Our tooling process covers the major stages from engineering and manufacturing through die assembly, tryout, correction, and final quality verification.
By combining tooling engineering with precision machining and production tryout, HONGXING provides customized stamping solutions for automotive manufacturers and suppliers.
Custom Sheet Metal Stamping Die Solutions
Different automotive components require different tooling structures, forming processes, and production conditions. Therefore, a Custom Sheet Metal Stamping Die should be developed according to the actual part geometry, material, thickness, production volume, press specifications, and dimensional requirements.
The tooling shown in this project demonstrates HONGXING’s capability to manufacture large and heavy automotive stamping tools for high-tonnage press applications.
From individual automotive brackets to larger sheet metal components, our engineering team can develop tooling solutions according to customer-provided CAD data and technical requirements.
The supplied drawing identifies the component as BRACKET, COOLER and provides the associated engineering information for the production reference.
