The Protr-Bulkhead Motor Stamping Die is a customized automotive tooling solution developed for the production of precision sheet metal components. This tooling project features an 800-ton press application and is designed around the dimensional, material and manufacturing requirements specified in the engineering documentation.

Manufactured by HONGXING, a member of TTM GROUP, the die combines a heavy-duty tooling structure with application-specific engineering considerations for automotive stamping production. Its configuration is intended to support repeatable forming operations, controlled component geometry and consistent manufacturing performance.

For automotive manufacturers and Tier 1 suppliers seeking a customized automotive stamping die, this project demonstrates our approach to translating component drawings and production specifications into practical tooling solutions.

Product Specifications

Item	Specification
Product Name	Protr-Bulkhead Motor Stamping Die
Tooling Type	Automotive Stamping Die
Press Capacity	800 Ton
Die Dimensions	2020 × 1320 × 1160 mm
Upper Die Weight	3,352 kg
Total Die Weight	7,021 kg
Blank Dimensions	485 × 520 mm
Material Thickness	1.0 mm
Specified Material	CR3 G140/40-U
Shut Height	990 mm
Manufacturing Application	Automotive Sheet Metal Stamping
Manufacturer	HONGXING (TTM GROUP)

Note: Final tooling and production requirements are subject to the approved engineering drawings and customer specifications.

Engineering Considerations for Automotive Bulkhead Components

Automotive sheet metal components often require accurate geometry, controlled edge conditions and consistent positioning to meet downstream assembly requirements. The tooling must therefore be developed with careful attention to the component design, material characteristics and intended press operation.

For the Protr-Bulkhead Motor project, the engineering documentation provides the basis for tooling configuration and component requirements.

Material and Thickness Compatibility

The tooling project specifies CR3 G140/40-U material and a nominal sheet thickness of 1.0 mm. These parameters are important inputs when developing the stamping process and establishing suitable tooling conditions.

Material characteristics, forming geometry and dimensional requirements should be considered together during engineering review to support consistent component quality.

Heavy-Duty Tooling Configuration

With an indicated press capacity of 800 tons and a total die weight of 7,021 kg, this project requires appropriate consideration of tooling handling, press compatibility and installation conditions.

Die dimensions, shut height and the interface with the production press must be reviewed against the intended manufacturing setup before production release.

Drawing-Based Dimensional Control

Automotive tooling performance depends on more than the overall shape of the die. Component interfaces, edge conditions, holes, marking locations and other drawing-defined features may affect assembly and production requirements.

HONGXING develops customized tooling with reference to approved product drawings and applicable customer specifications. Critical dimensions and inspection criteria should be established according to the requirements of each individual project.

From Engineering Drawings to Production Tooling

A reliable stamping die begins with an understanding of the component and its manufacturing requirements. HONGXING supports automotive tooling projects through coordinated engineering and manufacturing activities.

1. Engineering Review

Product geometry, material specifications, sheet thickness, dimensional requirements and press conditions are reviewed to establish the tooling development requirements.

2. Tooling Design and Manufacturing

The tooling structure and machining plan are developed according to the approved engineering information. Precision machining and controlled component fitting help establish the required die geometry.

3. Die Assembly and Adjustment

Tooling components are assembled and adjusted according to the die design. Assembly checks help verify component fit, alignment and readiness for subsequent validation.

4. Tryout and Quality Verification

Where required by the project, trial stamping and dimensional inspection are used to evaluate the produced components against approved drawings and customer acceptance criteria.

5. Production Readiness

Before release, the tooling configuration, inspection requirements and applicable production conditions should be reviewed to support integration into the customer’s manufacturing process.

Applications and Manufacturing Value

Customized automotive stamping dies are used to manufacture a wide range of formed metal components. Depending on the approved part design, related applications may include bulkhead-related sheet metal components, mounting features, formed panels and other automotive metal parts.

The value of application-specific tooling lies in its ability to support the required component geometry and manufacturing process rather than relying on a generic die configuration.

For this project, the documented press capacity, tooling dimensions, material specification and shut height provide important reference points for engineering review, equipment compatibility and production planning.

Why Choose HONGXING for Custom Automotive Tooling?

HONGXING specializes in automotive stamping die design and manufacturing as part of TTM GROUP. Our tooling services support projects that require coordinated engineering, machining, assembly and production validation.

Our capabilities include:

Customized automotive stamping dies
Automotive sheet metal forming tooling
Precision die machining and assembly
Tooling development based on customer drawings
Die tryout and dimensional verification support
Project-specific engineering communication

By working from defined technical requirements, HONGXING helps customers develop tooling solutions aligned with their component designs and manufacturing objectives.

Frequently Asked Questions

What is a Protr-Bulkhead Motor stamping die?

It is a customized automotive stamping die developed for the Protr-Bulkhead Motor project. The tooling is designed according to the relevant engineering documentation and production requirements.

What is the press capacity of this stamping die?

The tooling identification plate specifies a press capacity of 800 tons. Actual production compatibility must be confirmed against the press specifications and approved tooling requirements.

What are the main technical specifications?

The documented specifications include die dimensions of 2020 × 1320 × 1160 mm, an upper die weight of 3,352 kg, a total die weight of 7,021 kg and a shut height of 990 mm.

Can HONGXING manufacture stamping dies according to customer drawings?

HONGXING provides customized automotive tooling services based on customer drawings, component specifications and manufacturing requirements. Project scope, tooling design and validation arrangements are determined during engineering review.

How can I request a quotation for a similar stamping die?

Please provide your component drawings, material and thickness specifications, target production volume, press information and quality requirements. Our engineering team can review the project information and discuss a suitable tooling solution.

Request a Custom Automotive Stamping Die Solution

Looking for a reliable partner for automotive sheet metal tooling?

Contact HONGXING to discuss your component drawings, tooling requirements and production objectives. Our team can help evaluate your project requirements and develop a customized stamping die solution for your application.

Protr-Bulkhead Motor Stamping Die for Automotive Sheet Metal Components

Product Specifications